Thank you, Mr. Chairman.
Thanks to the committee for inviting us today to explain how we at Maple Leaf Foods are trying to address the challenges facing the pork industry in Canada.
My colleague, Don Davidson, represents our fresh foods business and will be able to help me answer any questions.
I've circulated a document that has some facts and figures, several of which have already been mentioned.
On slide 2, you see a description of the evolution of the Canadian pork industry. Prior to the early 1990s, it was a stagnant and uncompetitive industry, with a rapid change in the late 1990s and early 2000s. Of course, there are a number of reasons for that, including the elimination of the Crow benefit in western Canada, deregulation, rapid improvements in genetics, and the competitive position we had, thanks to a relatively weak Canadian dollar. Beginning in 2003, the situation changed dramatically as a result of the currency appreciation.
On slide 3 you'll note the rise in the Canadian dollar, with a 40% appreciation. The point is that this has had a profound impact, not just on the value of exports, but it's impacted the cost of Canadian feed grains significantly and raised the cost of production. It's hit the profitability of hog production, and as an integrated producer-processor, Maple Leaf has felt this at the hog production level as well. Export margins on fresh meat have been seriously compromised, not just in the U.S. but particularly in Japan, due also to the weakening of the Japanese yen.
The domestic margins on fresh meat have been squeezed as a result of the much more competitive import product that is now available to our customers. As I mentioned, export margins on processed meat and factory utilization have been lost due to loss of export business. As we've discussed, the loss of the utilization of capacity has a serious consequence. For Maple Leaf, we have estimated that the impact on our earning situation solely from these currency-related changes has been $100 million a year for the last three years.
On slide 4 you see the issues that impact, and I think several of these have already been referred to. The animal disease issue is profoundly important and needs to be addressed through a much more comprehensive national strategy. Productivity and efficiency have been compromised.
The lack of scale, which my colleague from Olymel mentioned, is a serious challenge to the competitiveness of our industry relative to the United States. The emergence of countries such as Chile, Brazil, and China as growing and successful pork producers and exporters has started to impact trade issues, market access, and trade barriers, which we have faced in key markets and most recently regarding the pause or the failure to progress in the WTO.
The point for us is expressed well on slide 5. The former chair of IBM said there are no prizes for predicting rain; prizes are only for building arks. It's certainly our view that this is a time to build arks, and that's exactly what Maple Leaf is doing.
Approximately four or five weeks ago, Maple Leaf announced a new business model for our protein value chain. Our new vision is that Maple Leaf is an organization of passionate people who are passionate about food. One of our pillars will be to become a globally admired value-added meats and meals company. This is an important focus, because no longer will we be focused on producing pork for the world. Now our focus is solely on the production of value-added meats and meals for domestic and global markets.
On slide 7 you see a description of this new business alignment. All of the component parts of the Maple Leaf system—rendering, feed, hogs, and primary processing—will now be aligned to supply the inputs to our further added processing activities. This means that whether those activities relate to production or the purchase of inputs, the system will be aligned in this fashion. We will remain a producer of commodity pork, but we will process fewer hogs and produce much less commodity pork, with the focus being on the input to our value-added activities across the country. This is a significant change that will not be accomplished quickly. It's going to take us two to three years to move in this direction, but the process begins now. A key reason is to achieve processor optimization.
On slide 8 you see a graphic to illustrate the point colleagues have made about the need to achieve scale-level plants. We note here how the capacity utilization or capacity throughput of plants in the U.S., based on this general idea, achieves a much lower cost per unit.
The next slide provides a much more detailed breakdown of capacity utilization in North American hog processing plants, U.S. and Canada. You can see here how significantly Canadian assets are underutilized relative to the U.S. competition. The consequences of that in terms of efficiency and profitability are now becoming extremely important as we face the appreciation of the Canadian dollar.
What are the specific implications for Maple Leaf? On slide 10 we have listed them. These are the short-term implications that I know will be of interest to the members of this committee.
The first is that we will double-shift our Brandon plant as quickly as possible. That process has begun. It's vital that we consolidate slaughter at that plant and achieve an efficiency through double-shifting.
We are closing the Saskatoon 11th Street plant and will not proceed to build a new slaughter facility in Saskatoon, as we had hoped.
The plants in Burlington and Lethbridge will be sold, with a view to maximizing their value to the business and maintaining them in a viable condition for the future.
There will be no further slaughter at the Winnipeg plant as we move to the double shift in Brandon. We will review the future of the Berwick, Nova Scotia, plant, recognizing that it combines both primary and secondary processing.
Our Elite Swine hog production business will produce fewer hogs, but the ownership of those hogs will be 100%. The variety of hog contracts or ownership models that we had will be reduced and we will focus on a smaller number of hogs owned 100% by Maple Leaf.
The business value of our animal feeds business, Maple Leaf Animal Nutrition, will be maximized through sale, again reducing those assets to bring them in line solely with what we need as a company focused on value-added meats and meals production.
Let me conclude with five areas where I believe government can be helpful. Industry has to make the first move, and that's what we're doing. We're building our ark. We're going to be more competitive and succeed on that basis, but government can do a great deal to help to create the business climate that allows us to make the decisions we need to make.
The first is to move on smart regulations. It's time to fulfil the promise of smart regulations and improve the federal-provincial coordination of regulation across our sector at every level of the value chain.
This does not mean simply harmonizing unilaterally with the United States. There are many ways we need to improve our regulatory environment. There are some aspects of it that need to involve better harmonization. The reference has been made to veterinary drugs, as an example, but we have to be strategic about it.
Second, we need enhanced trade access. We have seen too many trade actions, particularly by the United States, that have harmed our industry, but there are all kinds of technical trade barriers that have compromised our success in markets like Russia, Australia, the European Union.
We need more bilateral trade agreements. As well, we need better infrastructure--border infrastructure, port infrastructure, and the Asia-Pacific gateway are critical.
Labour market flexibility has been mentioned, and for a large national employer like Maple Leaf, we feel this every day. The variability in labour legislation province by province and the different terms and conditions we have to operate under are problematic. We need better access to the foreign worker program, particularly in western Canada.
We need more support for science and innovation. We need a focus that goes beyond primary agriculture, up the value chain, supporting innovation and with a particular focus on animal disease prevention. We are exposed to such tremendous risk. In our case, particularly now with a singular focus on value-added production, any major animal disease incursion would be disastrous.
Finally, we need stable and effective farm support programming at the national level that is equitable and ensures that we have a level playing field. We can't have provinces imposing or allowing different levels of farm support. The problem continues to be the risk we run of countervail when we get into that sort of situation. We need to ensure that we approach this from a national equitable perspective.
Those are our comments.
Thank you very much, and we welcome questions.